Views: 2 Author: Site Editor Publish Time: 2022-08-26 Origin: Site
Robotic technology has improved manual labor. The manufacturing industry has harnessed various aspects of the trade, including robotic fabrication and welding, through implementing assembly line robots programmed to perform specific tasks precisely. Currently, robotic technology has become quite flexible and easily reprogrammable.
The robots can easily switch between various complex tasks, greatly improving manufacturing capability. Some manufacturers claim that robots will put most workers out of jobs; others claim this is not the case. Most companies have and are reaping astounding profits from working collaboratively with robotic technology and manufacturing professionals.
There are several advantages that manufacturing companies can harness from robotic applications. However, let's first look at what sheet metal manufacturing is before moving on to the advantages of robotic application in sheet manufacturing. Read on to discover these benefits and how they affect sheet metal manufacturing.
Sheet metal is a product that comes from shaping metal into thin, flat pieces through an industrial process involving cold and hot rolling. It's one of the basic types of metal working, and manufacturers can bend or cut the metal into various shapes to fit various applications.
Manufacturers make sheet metal by running hot metal slabs through several roughing rolling stands designed to make the metal thinner and longer. Manufacturers cool and roll the product into coils to make them thinner after taking them through finishing rolling stands.
Pickling is a process manufacturers use to remove impurities like inorganic contaminants, stains, scale, and rust from the metal's surface. This process is done after manufacturing using an acid bath.
Aluminum reacts with air to form a layer of aluminum oxide. This happens when you expose aluminum to atmospheric air, acting like a protective layer that protects the metal from further oxidation and rusting.
However, still rusts on exposure to atmospheric air, especially after going through pickling, since it doesn't form a protective layer for protection. Manufacturers protect the steel by applying a thin oil film, preventing this reaction.
The process of sheet metal manufacturing is complicated for manual labor. However, robotic application processes in this field make it easier. Here are some of the advantages of robotic applications in the process.
Productivity is one of the best benefits that make most manufacturers include them in the industry. Robots perform manufacturing processes faster and with greater precision. The robots decrease the manufacturing time and increase output quality. The machines also work for longer periods performing repetitive tasks.
Manufacturing robots repeat the same process over and over, which is great; however, their reprogrammable nature makes it easy to design them to perform multiple tasks safely and easily. As such, applying robotics to sheet metal manufacturing allows manufacturers to switch them between various tasks whenever you want them to do so.
As mentioned above, manufacturing robots provide great value because of their ability to alternate tasks and flexibility during the manufacturing process. The robots are adaptable, allowing manufacturing professionals to distribute production labor to sites that need it the most and return the machines to normal tasks later.
Manufacturers are concerned about flexibility due to the consumer's demand for component and product customization. These requests demand a more versatile approach to manufacturing, and advanced robotic tech helps sheet manufacturing companies achieve this due to the robots' flexible nature.
Robotics and automation allow sheet metal manufacturing companies to scale down or up production depending on their current demand. This is quite important, especially where labor costs come into play. For instance, companies will have to lay down workers when there is decreased demand in the market.
However, correct automation and robotics allow companies to scale production programs without increasing or decreasing their labor. This strategy helps companies move from prototype to production quicker. This is advantageous for sheet manufacturing companies since they experience fluctuating product demands.
Robots and automation increase production speed significantly. For instance, manufacturers can continuously program automatic unloaders and loaders to geed machines without human intervention. Such loaders can add or remove huge pieces of sheet metal quite easily.
Manufacturers can use cobots (or collaborative robots) for pick-and-place operations, press tending, and assembly to efficiently and quickly complete repetitive tasks without wasting time. This improves productivity, reduces costs, and increases efficiency. As such, companies can make high-quality products faster and more efficiently.
Applying technical expertise to the production process is easier with automation and robots. For instance, knowledgeable in-house experts can support customers on the DF(X) process. Knowledgeable expertise allows engineers to apply the most efficient strategies for producing specific sheet metal parts and products.
The experts have all the necessary knowledge and resources they need when working with specific equipment types. Changing one small thing could improve a robot's entire program and save time and money.
Robotic applications in sheet metal manufacturing provide lots of other benefits as well. For instance, automation and robots reduce waste and provide high-quality products. They also increase volume output and capacity and create consistent cycle times. Also, they reduce lead times, refine form accuracy, reduce touch points on individual parts, and improve safety and ergonomics for employees.
Robotic applications are on the rise because of their obvious advantages. Expert research estimates that 80% of sheet metal manufacturing can be automated, and the technology can help expand the scope of robot applications and boost manufacturing productivity. Automation and robots help exploit the unused potential and provide economical solutions for various manufacturing challenges.
VASUCC Sheet Metal applies these solutions and helps create high-quality products and excellent services. They provide industry solutions in telecom, electronic, new energy, medical, industrial automation, media, and other industries.
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