Views: 9 Author: Site Editor Publish Time: 2022-09-16 Origin: Site
In the eyes of the fabricator, quality control is as easy as ensuring that every last detail of the fabrication process is attended to and that the finished product is up to, if not beyond, the standards set by the client.
Find a supplier with proof of an established quality control system if you are sourcing for a new fabrication supplier. While many suppliers boast quality assurance departments, not all can back up their claims. You have to thoroughly check the quality of any sheet metal fabrication in the market to settle for the best product.
Here are five ways a well-documented quality control system may maximize the value of your investment in sheet metal fabrication.
High-quality product results from a tried-and-tested manufacturing procedure. But maintaining a consistent approach in addition to conducting routine tests guarantees both safety and quality control. For instance, a customized metal staircase designed for a solution for mass storage needs stringent quality control to guarantee the user's protection.
Metal stairways can sag if the inner stringer isn't installed correctly, resulting in an inadequate radius between the inner and outer stringers. If the stairway gives way, this might be a severe threat to public safety.
Therefore, a metal fabricator with knowledge of regulatory standards and the ability to accurately estimate the dimensions of your commercial stairs should be your first call when designing your facility. Furthermore, they should have a quality control chain of command to guarantee consistency and compliance.
Quality control checks should be performed often throughout the whole process, from design to implementation, to catch any problems that might cause harm to workers. Quality control measures could include:
Designing something that complies with all applicable safety regulations.
Confirming that the fabrication team and the client are on the same page by testing the design together.
Ensure that the materials you purchase adhere to all relevant Industrial regulations and quality requirements, including those on thickness, specifications, etc.
Keeping performance qualification data updated for each welder, welding operator, and tacker.
Taking precautions to ensure that no completed item is damaged during handling, storage, or transport.
The same quality control procedures for metal fabrication that are essential for ensuring people's safety are also necessary to keep prices low. Regarding regulatory standards and workplace injuries, even the smallest slip-ups may have devastating effects on production. When quality control measures are implemented from the beginning of a process, errors are prevented, and costly interruptions and the associated costs of material handling are avoided.
But how can one assess whether or not a quality control program is worth the money it costs? Here are some questions you may ask a prospective fabrication supplier to make sure they're using industry-standard methods of quality assurance:
Do they provide complete openness, including the procedure through which they fabricate fields and install components?
Do they have rigorous quality controls for all fabrication components (materials, workers, and management)?
Does each stage of the manufacturing process get documented with photos?
To ensure that your possible business partner is adhering to industry standards, you can request to see their quality control paperwork or policy.
Be sure that a possible partner that claims to be "compliant" in metal fabrication does what they preach before you decide to work with them. Are they compliant with the standards set by the industry? What is their track record in handling safety issues and industrial regulations? Do they have a quality control policy that adequately addresses industrial regulations?
As an illustration, Health & safety demands stairwells so workers can safely access specific machinery pieces. Partnering with a company that can custom-make an industrial access system that fits in with your building's architecture or enhances your current bulk storage is vital. Check to see if they can calculate the compliant measurements for industrial equipment while fitting your site's standards.
Do you have common goals with a possible metal fabrication company? Consistency in metal fabrication is achieved by quality control, which relies on open lines of communication between the client and the metal fabricator. Partners can establish quality control measures after they and their clients have a shared understanding of what is expected of the end product.
Is your supplier on the same page as you regarding the level of detail and precision required to guarantee that the actual product works as you want it to? How well does the manufacturing process guarantee reliability and consistency? Finally, do they give thorough documentation of the whole process and stress the necessity of collaboration from the outset of the design phase?
Keeping your equipment compliant, safe, and productive is essential when your professional image is on the line due to any possible threats that may arise during manufacturing processes.
Your metal fabricator's ability to deliver on time and within budget depends on its quality control program. Have you checked if your partner has a quality assurance guide? Ensure the handbook is constantly updated so that the company's employees, supplies, and equipment always meet applicable standards.
Your business partner's quality control document has to, at the very least, cover policies for welding operations, welder qualifications, welding techniques, supplies, inspections, storage, and shipment of manufactured equipment.
We at VASUCC Sheet Metal prioritize quality control in everything we do, from ensuring our QC manual is up-to-date with the latest industry standards to coming up with innovative methods to enhance our Quality control practices. We can collaborate with our clients through an open line of communication to integrate our quality methods into each customized metal fabrication.
The quality control process helps to reduce risk and liability. Our documented quality control system can prevent errors before they happen, which helps to ensure return on investment (ROI) and protects your business's reputation and operation.
Get in touch with us to work with a sheet metal fabricator that can help you reach or surpass your quality control goals.